Kirby Model Years 1990-2006

The Generation 3, introduced in 1990 and culminated with the Ultimate G Diamonds (G7), represented the greatest product change in Kirby’s history. It was redesigned from the ground up. New die casting methods, lightweight aluminum design and the use of strengthening rims reduced weight. The addition of TechDrive Variable Power Assist makes cleaning almost effortless applying up to 90% of the effort required to operate the unit.

The Kirby Generation 3, produced from 1990 to 1993, marked a fresh era for Kirby vacuums and was promoted as the “Dawn of a New Generation.” It introduced over 60 improvements, most notably the TechDrive Power Assist system—an automatic transmission that adjusted to the user’s movement, making operation effortless. Other refinements included toe-touch control, an adjustable brush roll, and a redesigned belt lifter, giving the machine versatility as an upright, straight-suction, or portable cleaner.

Its outer bag featured a stiffer material and a sturdy, non-removable bag topper with a spring-supported clip, enhancing both durability and appearance. Early units had gray-painted brush rolls and sleeve-type bearings, with “GENERATION 3” embossed on the extension tubes. The model also introduced a more powerful 700-watt motor, a clear improvement over the G4’s 635-watt version.

While some early units suffered from fragile surface nozzles and switch failures, the Generation 3 remained a solid and popular performer. It came with a two-year warranty, a unique handle tilt latch, and a Mini Em-Tor with a clear bottom. Retailing at $1,366, it delivered impressive power and premium build quality for its time.

A separate Floor Care Kit was reintroduced as a standalone polisher, and a new instructional VHS accompanied the model. The belt lifter design dropped the traditional Kirby logo, now proudly featuring the text “Tech Drive.”

This exceptionally rare Generation 3 prototype tester unit offers a fascinating glimpse into the earliest stage of Kirby’s Generation series development. Far removed from the familiar alabaster white model that would later reach production, this pre-release version featured a Heritage II-style outer bag and a striking black-and-red color scheme—a visual bridge between the late-1980s Heritage line and the modernized Generation design.

The unit pictured was likely a later test model (“TEST015″ hence the alabaster white trim) issued to a Kirby company volunteer, tasked with logging detailed notes in a company record book after each use. During these trials, engineers experimented with two distinct air intake guard designs and even included a unique dusting brush—an accessory that never appeared in the final release. Notably, the “Generation 3” logo appeared on the extension tube and small brush, details that vanished once mass production began.

What makes this prototype especially remarkable is the branding of its drive system. Before “Tech Drive” became the marketing term Kirby fans know today, it was labeled “Power Drive.” The accompanying instruction manual shared strong visual similarities with the Heritage II documentation, before being redesigned to suit the styling trends of the upcoming 1990s. Based on available evidence, this particular test unit was likely in evaluation around 1988 or 1989, preceding the public release of the production model in 1990.

For collectors and enthusiasts alike, this prototype stands as a true gem—a tangible snapshot of the transition between Kirby’s Heritage and Generation eras, and a testament to the company’s methodical innovation process.

Special thanks to fellow collector Thomas Stepien of Ohio, who owns and documented this remarkable piece of Kirby history.

The Kirby Generation 4 (G4), introduced in 1993, carried forward much of the power and performance of the Generation 3 but introduced a series of subtle yet important updates that made it stand out in the Kirby line. Mechanically, it featured the same Tech Drive self-propelled system but added a handle centering spring and a refined tilt latch, making maneuvering smoother. The G4 also marked the debut of Micron Magic disposable bags, a major improvement in filtration compared to the older paper bags used in the G3. Its outer bag was redesigned with a vinyl top instead of the reinforced style of the G3, and the machine itself shifted into a lighter “stone gray” color scheme, setting it apart cosmetically.

Early production G4s from 1993 and early 1994 are especially prized by collectors for their unique details. The very first examples had a plain topper with no lettering, a white zipper, and even a G3 bag strap tucked inside. They also featured a small instructional picture on the bottom of the handle fork showing how to use the tilt latch, a white trim piece under the headlight hood, and a white attachment caddy. At this stage, G4s still used the G3-style power switch pedal and arrow stickers on the toe-touch pedals. When the 80th Anniversary Edition was released, Kirby updated the design with the newer style power switch pedal, bare metal toe-touch pedals, and a topper proudly labeled with “Micron Magic.”

By 1995–96, The 80th Anniversary decal was removed and replaced with the earlier version, another small cosmetic change appeared: the Emtor’s directional arrow, which originally was a small colored arrow, was changed to a larger, uncolored version. While these tweaks didn’t alter the core performance, they gave the G4 a distinctive evolution over its production years. Altogether, the G4 is remembered as the machine that introduced Kirby’s signature Micron Magic filtration.

A fun video, “Mister We Shrunk Our Mom” was released to promote the g4 and the new Micron magic filtration”

Kirby launches their website!

The Kirby Generation 5 (G5), released in 1997, represented a bold step forward in both styling and engineering compared to the Generation 3 and Generation 4 models. With its sleek, rounded body in a deep burgundy finish and matching burgundy-speckle patterned outer bag, the G5 stood out immediately as more modern and polished. This facelift was a departure from the boxier gray tones of the G3 and the purple-gray styling of the G4, and it helped position the G5 as a truly contemporary machine within the Kirby line. Functionally, the G5 introduced several refinements that made everyday operation easier. The old bulky, stiff belt lifter was replaced with a side-pull handle, simplifying the process of engaging and disengaging the belt. Headlight replacement became quicker than ever, requiring only a flathead screwdriver to pop off the lens, which snapped securely back into place. The Zipp brush was also upgraded to a weighted turbine design, providing stronger agitation and noticeably better performance. These changes gave the G5 a more user-friendly edge compared to its predecessors. Engineering upgrades gave the G5 lasting importance. For the first time, the traditional O-ring seal on the fan case faceplate was eliminated in favor of a more efficient fan case gasket. The machine also introduced the “Platinum Fan” impeller, made from Amodel Polyphthalamide (PPA), a high-strength, high-temperature polymer resistant to fatigue, creep, and humidity. This represented a substantial leap in durability and performance. Standard production units were rated at 700 watts, although some early G5s left the factory with smaller 635-watt motors, adding an extra layer of rarity and intrigue for collectors. Early-run G5s are especially prized for their quirks. At first, these machines lacked the Brush Performance Indicator (BPI) light, which was not reintroduced until May 1997. The nozzles initially offered only two brush roll positions, Normal and Delicate, until September 1997 when the three-position end caps returned. A few units even featured a simple screw instead of the coin-slot fastener on the rear handle cover. Together with the reduced motor wattage, these details make early G5s highly collectible, as they embody a transitional phase between Kirby’s older traditions and its push toward modernization. Incremental refinements continued throughout production. In 1998, the headlight lens was updated with the Kirby logo embossed on top, and the riveted horn gasket was replaced with a removable version, making future maintenance easier. Attachment compatibility also shifted during this time. While hoses for the Generation 3 and Generation 4 could be used interchangeably, they did not fit the G5. From the G5 onward, however, Kirby standardized hose fittings, meaning that all later hoses—including those from the Avalir Platinium—remain interchangeable with the G5. The air iThis move established long-term usability as a design priority. (the Air intake nozzle had to also be redesigned please see pic). The G5 also received widespread public attention and praise. On April 19, 1997, it was featured on NBC’s Today show, where it was introduced to a national audience. That same year, The Gadget Guru’s Guide to the Best listed the G5 as one of the top household products and praised it as a true “lifetime vacuum.” Reviewers highlighted its rugged die-cast aluminum construction, which far outclassed the plastic shells of many competitors, as well as its versatile attachments, such as the Carpet Shampoo System and Turbo Accessory System, which transformed it into a complete home care system rather than just a vacuum. Perhaps most impressively, Kirby engineers collaborated with NASA’s Lewis Research Center in Cleveland, Ohio, through the Federal Technology Transfer Program. Using advanced aerospace tools such as airflow modeling, vibration analysis, laser holography, and 3D imaging, NASA engineers helped refine the G5’s fan system. These innovations reduced vibration, improved airflow, and cut noise levels, demonstrating Kirby’s commitment to high-level engineering and adding prestige to the G5’s legacy. The G5’s production run was cut shorter than originally intended. While it was slated to continue until 2000, Kirby reportedly discontinued it in August 1999, replacing it with the Gsix a year ahead of schedule. This early transition was prompted in part by widespread unauthorized internet resales of brand-new G5 units, a problem that emerged during the early days of eBay.
Floor care kit now renamed “Floor care system” and included additional items.

Kirby GSix, released in 1999, carried forward the polished aluminum construction that defined the brand but introduced a bold black-and-yellow color scheme that distinguished it sharply from the maroon G5. Its design blended tradition with a more modern look, making it instantly recognizable to owners and collectors alike.

The most significant advancement on the GSix was the debut of Micron Magic HEPA Filtration, proudly advertised on the outer bag with a large badge reading “Micron Magic HEPA Filtration.” This marked a major step forward in Kirby’s commitment to cleaner indoor air, capturing finer particles and allergens than previous filtration systems.

Another important update was the redesigned Sani-Emtor system. This new emtor slightly increased the vacuum’s noise level, but it also delivered stronger airflow and greater cleaning power, which many owners considered a worthwhile tradeoff. The improved airflow gave the GSix a reputation for being one of the harder-hitting performers of the Generation line.

Other Improvements Include:

  • The Brush Roll: Each end of the brush roll now features tuft guards—additional bristles that prevent debris from collecting around the bearing and cap areas.
  • The Air Intake Guard: Redesigned to operate efficiently on high speed, allowing better use of the spray gun and other blower attachments.
  • The Spray Gun: Internal sections of the spray gun were redesigned to improve performance and durability.
  • The Zippbrush: Modified to prevent debris from wrapping around the rotor shaft, reducing the high-pitched noise during operation.
  • The GSix Packaging: All cartons, printed materials, and accessory boxes were redesigned for a sleeker, more consistent appearance. This small but thoughtful change enhances the upscale image Kirby customers expect.

Subtle refinements appeared during the production run. Toward the end of 2001, Kirby switched to a thinner outer bag material, a change that carried over into the following Ultimate G. Around this same time, the company began substituting some metal parts in the transmission with plastic components, signaling a gradual shift in manufacturing practices without compromising the machine’s overall durability.

The GSix also saw two special editions releases: the “Limited Edition 2000” and “Limited Edition 2001.” Mechanically identical to the standard model, these editions’ only distinguishing feature was a handle decal marked “Limited Edition 2000/2001,” giving them collectible appeal tied to the millennium year.

The Ultimate G, released in 2002, was the seventh Generation model, though Kirby never marketed it as “G7.” That label appeared only on the bottom plate; all branding read Ultimate G.

Released in 2002, the Kirby Ultimate G introduced a refined era for the Generation series. Its new Sunburst and Twilight Gray color scheme offered a softer, more modern look designed to “blend into any home décor,” said Frank Venditti Jr., President of North American Field Sales, when unveiling the model at the April 27, 2002 distributors’ meeting in Dallas. Two months later in Marbella, Spain, Allan Heron, President of International Sales, called it “the Ultimate ‘G’ — with the emphasis on greatness.”

Beneath its polished exterior, the Ultimate G gained meaningful engineering upgrades. A redesigned brush roll with denser tufts and a new bristle pattern improved cleanability by 15 percent, spinning at 3,000 RPM for greater pickup. A modified fan increased airflow by about 5 percent, providing stronger suction with every pass. The polymer shampoo-system nozzle debuted on this model, reducing weight and improving handling while maintaining durability. The belt lifter was re-engineered to open from the top for smoother operation when switching to straight-suction mode.

Ease of Use and Refinements

Kirby’s user-friendly updates included a C-shaped outer-bag zipper for easier access and an S-shaped disposable-bag opening that released less dust when changed. Combined with Micron Magic HEPA filtration, the system reflected Kirby’s ongoing commitment to cleaner indoor air.

Supporting materials were modernized too: the Owner Care Manual adopted an upright format, the instructional video was indexed by topic, and even shampoo-system packaging featured illustrated tabs for simpler setup.

The Diamond Edition, released in 2003, was Kirby’s official 90th Anniversary model. It built on the Ultimate G’s design and became the fully refined version of the G7 platform.

The machine featured the polished aluminum body with gray-and-yellow trim and a gray diamond-patterned bag. Like the Ultimate G, it used the curved zipper on the back, but its styling was sharper and tied to the diamond theme. The handle decal carried the “Diamond Edition” name with matching graphics.

Its biggest innovation was a two-speed motor switch, the only one in the Generation line. This let users toggle between high power and a lower “delicate” mode, though prolonged use on low could stress the motor. The Diamond also added a sturdier belt lifter arm and continued with the polymer shampoo nozzle first introduced on the Ultimate G.

The Diamond Edition was also the last Kirby to feature the built-in coin holder on the back of the handle. Produced until 2006, it is remembered as one of the most iconic Kirby vacuums — combining the curved-zipper design, anniversary styling, stronger components, and unique two-speed switch.

*Instructional video was now available as a DVD

Kirby Home Care Products Through the Generations

While Kirby had offered a small selection of cleaning supplies in earlier decades, it was during the Generation series era (1990s–2000s) that the company truly expanded its home care line. Kirby introduced an extensive range of cleaning and maintenance products designed to complement its vacuum systems — transforming from a vacuum manufacturer into a complete home care brand. The lineup grew to include carpet shampoos, foam upholstery cleaners, surface and floor sprays, pet stain removers, fragrance products, and specialized accessories such as stretch hoses, mini-attachments, and ceiling fan brushes. Products like HomeFresh Carpet & Room Deodorizer and Odorific II became household staples for many Kirby owners. This period marked a turning point where Kirby’s accessory and chemical divisions flourished, offering customers not just a cleaner home — but a coordinated system of professional-grade cleaning solutions that remains part of the Kirby tradition today.